Learn About the Metal Parts Fabrication Projects - Miller Fabrication Solutions

Projects

Your specs + our collaboration = successful results.

Total Solutions

Not all Manufacturing solutions are created equal. What distinguishes Miller Fabrication Solutions from a typical job shop supplier is the total integration of its solutions into your OEM supply chain. Whether your metal parts project involves particular materials, high Estimated Annual Usage (EAU), specs and certifications, tight tolerances, over-sized capacity requirements - or all of the above and more - the team at Miller Fabrication Solutions is here to take on your most challenging part and assembly designs.
The value of a leading OEM fabricator extends well beyond Manufacturing components. It encompasses the solutions necessary to build a true strategic partnership so that your supply chain network endures through high and low demand periods, budget challenges and other expected and unexpected events. This type of relationship allows you to mitigate risk to focus on product innovation. That's how Miller Fabrication Solutions helps to forge OEM innovation.™

Materials we use

Your custom metal parts fabrication projects can mandate the use of a number of metals, each having their own unique properties to manipulate during the fabrication process. Miller Fabrication Solutions has the deep expertise to work with a variety of metals to accommodate your specific metal part projects.

Materials we use

Metal Fashioned Your Way

Miller fabricates a variety of metals to produce the durable parts and assemblies your equipment can rely on, including:

  • Carbon steel
  • High-strength, low alloy metals (HSLA)
  • Alloy steels
  • Stainless steels
  • Aluminum
  • Red metals, such as copper, brass and bronze

For your high Estimated Annual Usage (EAU) parts and assemblies, Miller has the capabilities to fabricate metal from 1/2-2 inches (6.35-50.88 mm) thick, with the ability to process materials up to 10 inches (254 mm) in plate thickness. If you have a unique application or requirement, contact us to discuss your project details.

Industry Applications

Each metal parts fabrication project is customized to your industry and business and takes into consideration the unique specifications of your equipment. Learn more about the industry specialization of Miller Fabrication Solutions by selecting your particular OEM industry.

Equipment

Select Equipment

  • CNC Plasma Cutting Machines

    Features / Capabilities

    1 – Messer Element 400L Plasma Cutting System with Automation

    • 2 Hypertherm Plasma HPR400XD (400 amp) torches (2” Steel Plate Capacity)
    • 1 Inkjet station for part identification
    • Pallet shuttle, sized 8’ x 20’
    • Plate Smart Handling System: provides automated handling of all raw plate, cut parts, and material
      scrap skeletons
    • Güdel Smart Crane: automated pick and place sorting system for cut parts

     

    1 – Messer MPC 2000 Plasma Cutting System with Messer Global Control

    • 2 Hypertherm Plasma HPR 260 Torches (2” Steel Plate Capacity)
    • 6 Oxy Fuel Torches (12” Steel Plate Capacity), Water Table, Travel: 17’ x 50’

     

    1 – North American Cutting Systems PCS3500HD with Burny 10 LCD Plus Control

    • 1 Hypertherm Plasma HPR400XD (400 amp) Plasma Torch (3” Steel Plate Capacity)
    • 5 Oxy Fuel Torches (12” Steel Plate Capacity), Water Table, Travel: 10’ x 50’

  • Welding Positioners

    Features / Capabilities

    19 – Various Sizes. Capacities: Ranging from 1,000 lbs to 30,000 lbs

  • Welding Machines

    Features / Capabilities

    ~150 – Various Sizes. Ratings: Ranging from 200 Amp to 600 Amp.

  • Saws

    Features / Capabilities

    3 – Various Sizes

  • Presses

    Features / Capabilities

    1 – Trumpf TruBend 5320 CNC Press Brake. Capacity: 353 Tons. Bed Length: 174”, 145” Between Columns.

    1 – Toyokoki HYB85 CNC Press Brake. Capacity: 85 Metric Ton. Bed Length: 98.5″.

    1 – Toyokoki HYB-12530. Capacity: 125 Tons. Table length: 3,000 mm.

    1 – Cincinnati FM750 Press Brake. Capacity: 750 Ton. Bed Length: 16’

    1 – Cincinnati CB350 Press Brake. Capacity: 350 Ton. Bed Length: 12’

    2 – Hydraulic Arbor Presses. Capacity: 150 Ton.

    1 – Rodger Hydraulic Straightening Press. Capacity: 150 Ton. Bed Length: 12’.

    1 – Hydraulic Broaching Press. 49” Wide Capacity.

  • Portable Coordinate Measuring Machines (CMM)

    Features / Capabilities

    1 – Faro Vantage Laser Tracker with Cam2 Measure 10 Software

    1 – 12’, 7-Axis Faro Edge Portable Coordinate Measuring Arm with Cam2 Measure 10 Software

    1 – 12’, 7-Axis Faro Platinum Portable Coordinate Measuring Arm with Cam2 Measure 10 Software

    1 – 12’, 6-Axis Faro Platinum Portable Coordinate Measuring Arm with Cam2 Measure 10 Software

  • Parts Leveler

    Features / Capabilities

    1 – ARKU FlatMaster® 120

    • Levels parts from .12″ to 1.375″ thick, and up to 78.7″ wide and 20′ long

  • Miscellaneous Machines

    Features / Capabilities

    2 – Hydrostatic Pressure Testers

    1 – Electro-Arc Metal Disintegrator

    1 – Cammann Metal Disintegrator

    1 – Formula 62 Stress Reliever

    1 – Inline Shot Blast Machine. Working envelope: 30” H x 40” W

    1 – Manual Blast Booth. Working envelope: 11’ H x 10’ W x 22’ L

    2 – CM-1000 Shot Blast Machine. Diameter: 36” Height: 20”

    1 – AME Plate Sanding Machine. Belt Width: 36″. Height: 5″

  • Finishing Systems

    Features / Capabilities

    Automated System (Powder only):

    • Maximum Part Dimensions: 60” W x 72” H x 144”L
    • Maximum Part Weight: 5,000 lbs.
    • Equipment:
      • BCP 8-Wheel Blast Machine
      • Herr Industrial 5-Stage Wash
      • Herr Industrial Dry-Off Oven
      • 2 – Nordson Custom Color Max 2 Hybrid Powder Booths featuring:
        • 2 – Fanuc P-250iB Painting Robots with 2.8m Reach
        • Venturi HDLV Powder Technology
        • Automatic Self-Cleaning System
      • Herr Industrial Curing Oven
      • Jervis Webb Power and Free Conveyor System
      • Pollution Control Systems Burn-Off Oven

     

    Manual System 1 (Powder and wet):

    • Maximum Part Dimensions: 10’3” W x 13’10” H x 40’ L
      • Air-cured length 80’ L
    • Maximum Part Weight: N/A
    • Equipment:
      • BCP Manual Blast Room
      • JBI Manual Wash Room
      • JBI Primer Booth with Graco Precision Mix System
      • JBI Finish Booth with Graco Precision Mix System
      • Herr Industrial Curing Oven
      • Col-Met Blasting Booth
        • Wheelabrator/ Schmidt Blasting and Recovery System
        • Amasteel LG-50 steel shot/grit mix media
        • 14’X 40’ inside booth with 12’X 12’ doors
      • Col-Met Wash Bay
        • High-pressure hot water pressure washer
        • 16’X 38’ inside booth with 12’X 12’ doors
      • Col-Met Dry-off Oven
        • 16’X 40’ inside booth with 12’X 12’ doors
      • Col-Met Powder Booth
        • 2- Gema Optistar Powder coat spray guns
        • 16’X 40’ inside booth with 12’X 12’ doors
      • Col-Met Cure Oven
        • 14’X 40’ with 12’X 12’ doors
      • Col-Met Wet Spray Booth
        • Binks and DeVilBiss Spray systems
        • 16’X 40’ inside booth with 12’X12’ doors

     

    Manual System 2 (Powder and wet):

    • Maximum Part Dimensions: 16′ W x 12’6” H x 40’ L
    • Maximum Part Weight: N/A
    • Equipment:
      • Manual Blast Room
      • Manual Wash Room
      • Manual Dry-Off Oven
      • Powder Booth
      • Wet Spray Booth with Integrated Oven
      • Curing Oven

     

  • CNC Vertical Machining Centers

    Features / Capabilities

    1 – Nidec MVR40Hx Bridge Mill

    • Maximum travels: X-axis 244.1 in., Y-axis 157.5 in., W-axis 51.2 in., Z-axis 31.5 in.
    • Maximum table load: 66,000 lbs
    • Table length: 236.2 in.
    • Table width: 118.1 in.
    • Removable fourth axis: Nikken rotary CNC 803FA-M with Table Support TAT-501
    • Equipped with 90-degree head with 1-degree indexing

     

    1 – Nidec (Mitsubishi) MVR30Ex Bridge Mill

    • Maximum travels: X-axis 204.7 in., Y-axis 118.1 in., W-axis 43.3 in., Z-axis 31.5 in.
    • Maximum table load: 66,000 lbs
    • Table length: 196.9 in.
    • Table width: 78.7 in.
    • Removable fourth axis: Nikken rotary CNC 803FA-M with Table Support TAT-501
    • Equipped with 90-degree head with 1-degree indexing

     

    **ARRIVING IN 2025** 1 – Wele LB525YM Bridge Mill

    • Maximum travels: X-axis 199.2 in., Y-axis 125.9 in., Z-axis 47.2 in.
    • Maximum table load: 39,600 lbs
    • Table length: 196.8 in.
    • Table width: 94.5 in.
    • Equipped with 90-degree head with 1-degree indexing

     

    2 – DMG Mori CMX 1100 V

    • Maximum travels: X-axis 43.3 in., Y-axis 22 in., Z-axis 20.1 in.
    • Maximum table load: 2,205 lbs
    • Table length: 55.1 in.
    • Table width: 22 in.

     

    3 – Amera Seiki Gantry Machining Center. Travels: X – 165 in., Y – 78 in., Z – 35 in.

    • Table: 65 in. x 165 in. 32 Tool ATC.

     

    1 – Haas VF-11 Vertical Mill. Travels: X – 120 in., Y – 40 in., Z – 30 in.

    • Table: 28 in. x 120 in. Spindle: CAT50, 7,500 RPM, 30 hp. 30 Tool ATC.
    • Fourth Axis: Nikken CNC501T CNC Rotary

     

    1 – Vanguard GMB100 Vertical Mill

    • Travels: X – 39.37 in., Y – 78.74 in., Z – 23.8 in. Table: 39.37 in. x 78.74 in. 20 Tool ATC

     

    2 – Mazak MTV515 Vertical Machining Centers with M-Plus Control

    • Travels: X – 41.3 in., Y – 20 in., Z – 22 in.
    • Table: 21.6 in. x 51.1 in., 2 Pallets. 60 Tool ATC.

  • CNC Robotics

    Features / Capabilities

    1 – Wolf Robotics Integrated ABB Robot

    • Wolf Robotics integrated ABB robot cell IRC5 Control, IRB2600 ID arm with travel track
    • (2) Back-to-Back Headstock/Tailstock, 2000 KG capacity, 19’8” work envelope distance
    • WolfArc Welding Software, Thru-Arc Weld Seam Tracking, Touch Sense
    • RobotStudio Offline Software
    • BullsEye TCP Calibration System
    • Automatic Torch-Changing Station

     

    1 – Lincoln System 55 Dual Headstock Custom Cell

    • Dual 120iC/10L arms, R-30iB Controller, 2.01m arms
    • 5,000 pound load capacity, laser-touch sensing

     

    2 – MotoMan ASG Custom Robotic Welding Cell with dual NX-100 Control

    • Dual EA1900N 2.93m Arms, 6000kg capacity, 16’5” work envelope, ComArc enabled

     

    1 – MotoMan ASG Custom Robotic Plasma Cutting Cell

    • Dual HP20-6 robots with Hypertherm HPR-130 plasma torches
    • One HP350 Material Handling robot
    • 500lb capacity, 12.50 ft work envelope

     

    1 – MotoMan ArcWorld IV 6000 Robotic Welding Cell with NX100 Control

    • EA1900N 2.93m Arm, 1200kg capacity, ComArc enabled

     

    1 – MotoMan ArcWorld 6200 Robotic Welding Cell with MRC Control

    • Dual SK6 2.93m Arms, 500kg load

     

    1 – MotoMan FabWorld Robotic Welding Cell with NX100 Control

    • UP20MN 4.00m Arm, 1500kg capacity, ComArc-enabled

     

    1 – MotoMan FabWorld Robotic Welding Cell with NX100 Control

    • EA1900N 2.93m Arm, 1500kg capacity, ComArc-enabled

     

    1 – MotoMan FabWorld Robotic Welding Cell with XRC Control

    • UP20-6 3.00m Arm, 1500kg capacity, ComArc-enabled

     

    1 – Panasonic Robotic Welding Cells

    • Dual TA-1400 1.38m Arms, 400A power supply, 500kg capacity

     

    1 – Vectis Automation Portable Welding Cobot

    • Robot Arm: Universal Robots UR10e
    • Payload Capacity: 12.5 kg; Reach: 1,300 mm
    • Welder: Miller Invision 450 MPa with a water-cooled welding torch

  • CNC Lathes

    Features / Capabilities

    1 – Mazak Quick Turn 350-II MSY

    • Twin synchronized spindles, 16.54″ swing, 4.625″ through spindle
    • Travels X – 10.125″, Y – 6.00″, Z – 26.375″, W – 62.20″
    • 12 tool ATC, Live tooling on the X, Y, and Z-Axis, C-Axis Milling Capable

     

    1 – Mazak Quick Turn 250-II MS

    • Twin synchronized spindles, 14.75” swing
    • 3.00” through spindle, 21.275” between centers, 12 tool ATC
    • Live tooling on the X and Z axis. C-Axis Milling Capable
    • IEMCA Master 80 HF Automatic Bar feeder, 3.00” dia. Capacity, 12’ bars

  • CNC Integrated Horizontal and Turning Centers

    Features / Capabilities

    1 – DMG-Mori NTX 2000

    • Travels: X – +26.57 to -4.92″, Y – 11.81 total, Z – 61.5″, B-axis: 240 degrees, A-axis: 60.71
    • Main spindle, 5,000 rpm max, 40hp, 10-inch Schunk quick change chuck
    • Subspindle, 5,000 rpm max, 25hp, 8-inch Schunk quick change chuck
    • Milling spindle, Capto C6 connection, 12,000 rpm max, 30hp
    • 76 Tool magazine, 15.74 max tool length
    • 20 inch-turning capacity, 55-inch max length

     

    1 – Mazak Integrex i400s Multi-Function Turning Center with SmoothX Control

    • Travels: X – 24.21”, Y – 9.84”, Z – 62.4”. Spindle: 3,300 RPM, 40HP. 72 Tool ATC
    • Max Turning Diameter – 25.9”. Max Turning Length – 59.8”

  • CNC Horizontal Machining Centers

    Features / Capabilities

    2 – Toyoda FH630SX Horizontal Machining Center with Fanuc 31i controls

    • Travels: X – 39.7”, Y – 31.5”, Z – 33.46”
    • Table: 24.8” x 24.8”, 24 Pallet enclosed cabinet and RGV pallet changer.
    • Dual Loading Stations, 200 tool magazine ATC.

     

    1 – Mazak H630 Horizontal Machining Centers with M-32 Control.

    • Travels: X – 39.4”, Y – 31.5”, Z – 29.5”. Table: 25” x 25”, 2 Pallets.
    • 1 Degree Indexing. 40 Tool ATC.

     

    1 – Mazak H680 Horizontal Machining Center with M-Plus Control.

    • Travels: X – 39.4”, Y – 31.5”, Z – 29.5”. Table: 25” x 25”, 2 Pallets.
    • 1 Degree Indexing. 120 Tool ATC.

     

    1 – Niigata HN63C Horizontal Machining Center with Fanuc 16iM Control.

    • Travels: X – 39.4″, Y – 33.5″, Z – 29.5″. Table: 24.8″ x 24.8″, 2 Pallets.
    • Degree Indexing, 60 Tool ATC.

     

    1 – Mori Seiki SH8000 Horizontal Machining Center with Fanuc MSG501 Control.

    • Travels: X – 51.2″, Y – 47.2″, Z – 43.3″. Table: 31.5″ x 31.5″, 2 Pallets.
    • 1 Degree Indexing, 60 Tool ATC.

  • CNC Horizontal Boring Mills

    Features / Capabilities

    2 – Toyoda Wele HB1416 HBM

    • Travels: X – 118,” Y – 82.68”, Z – 59,” W – 19.7,” Spindle 4.33”
    • Table: 56.7” x 63,” 4-Axis machining capability.  60 Tool ATC
    • 17,600 lb. Capacity

     

    1 – Giddings and Lewis RT1250 HBM with Fanuc 310i Controls

    • Travels: X – 141.69,” Y – 82.60,” Z – 49.20″, W – 59.00″
    • 0.001 Degree Indexing, 6.00″ Spindle
    • Table size: 63″ x 71.” 60 Tool ATC

     

    1 – Kia KBN135C HBM

    • Travels: X – 118,” Y – 79”, Z – 63,” W – 27.5”, Spindle – 5.3”
    • Table: 71” x 79,” 4-Axis Machining Capability. 40 Tool ATC
    • 33,000 lb. Capacity

     

    3 – Kia KBN135 HBM

    • Travels: X – 118,” Y – 79,” Z – 63”, W – 27.5,” Spindle – 5.3”
    • Table: 71” x 79,” 4-Axis Machining Capability. 40 Tool ATC
    • 22,000 lb. Capacity

     

    2 – Vanguard TH6511B HBM with Fanuc 18i Control

    • Travels: X – 78.7,” Y – 59,” Z – 47.2,” W – 21.60”
    • 0.001 Degree Indexing, 4.00” Spindle
    • Table: 49.2” x 55.1,” 40 Tool ATC

  • CNC Laser Cutting Machines

    Features / Capabilities

    1 – TRUMPF TruLaser Center 7030

    • 12kW Fiber Laser
    • Table size: 60″ x 120″ (1,500mm x 3,000mm)
    • Capacity: 1/2″ Thickness (12.7mm)
    • Connected to a STOPA 293 shelf storage system
    • Automated part sorting

     

    1 – Mitsubishi LVP3718 4000W CO2 Laser Cutting System

    • Table size: 60″ x 120″, Capacity: 1″ Thickness
    • Integrated into MCSIII Auto-FlexMS

     

    1 – Mitsubishi 3015eX-F80 8kW Fiber Laser Cutting System

    • Table size: 60” x 120,” Capacity: 1” Thickness
    • Integrated into MCSIII Auto-FlexMS

     

    1 – Mitsubishi MCSIII Auto-FlexMS HP 2 Laser layout with 12-Shelf Tower

    • Capacity: 72,000 lb

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Celebrating 60 Years of innovation

2023 marked 60 years of operations for Miller Fabrication Solutions. Since David R. Miller began his three-person welding and machining operation in 1963, the company has grown to 400 employees across four western Pennsylvania plant locations comprising 675,000 square feet. To this day, Miller continues to invest in new technology and automation, its people and the communities it serves.
60 Years Anniversary
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